S.NO	TECHNICAL DETAIL	9 KV 5 KA	11-15 KV 5 KA
1.	Type	Gapless	Gapless
2.	Material of Housing	Silicon Rubber	Silicon Rubber
3.	Rated Voltage (kV)	9	12
4.	Normal Discharge Current (KA)	5	5
5.	Sectional Length (mm)	195-+1	230.5-+1
.6.	Minimum Creepage Distance (mm)	340-+1mm	340-+1mm
7.	Min. Dry Arching Distance (mm)	170 mm	170 mm (Approx.)
8.	Number of sheets Nos. Big Small	3 2	3 2
9.	Shed Diameter Big (mm) Small(mm)	99.5+-1 77+-1	99.5+-1 77+-1
10.	Residual voltage Test (kV)	8/20  <30kV	8/20  <30kV
11.	Operating Duty test	4/10us at 65kV	4/10us at 65kV
12.	Partial discharge test	1.2 to 1.7 pC	1.2 to 1.7 pC
13.	Reference voltage test	Voltage at 1mA>9kV	Voltage at 1mA>12kV
14.	Applicable standard	IEC-60099-4	IEC-60099-4

SILICONE RUBBER EXTRA HIGH VOLTAGE INSULATORS

STATE-OF- THE - ART SUPERIORITY OF SILICONES

Self- Cleaning Function
 The specially designed polymeric material used in making the housing of these insulators have a self- cleaning properly by recovering the Hydrophobic characteristic due to migration of low molecular weight/ oligomerc PDMS, making it possible to maintain anti - tracking performance over and extended period.

Shatter Resistance
Composite insulators are practically unbreakable,

Hydrophobicity
Surface Hydrophobicity is maintained throughout the lifetime of the insulator, this is very important in polluted environment…

The intrinsic hydrophobic property in combination with very good UV, tracking and erosion resistances of well designed silicone rubber formulations make this kind of rubber superior to all other electrometric and duromeric polymeric housing material, Further on, a phenomenon well known as “Hydrophobicity transfer” to different kinds of pollution layers offer great benefits regarding the electrical insulation capability even under heavy even under heavy pollution conditions,

High Tensille Strength
The composite FRP pultruded rod has a very high mechanical strength; our special crimping technique allows this high strength to be maintained

Light Weight
In a typical comparison, the Composite Insulator weighs 10-35%of a ceramic Insulator; this ensures easy installation, less manpower, low transportation and installation cost.

PRODUCTION FACILITIES

COMPRESSION MOULDING
 Polymeric housing is a single piece, compression molded over FRP rod using a new generation machine with microprocessor based controls. The housing is securely bonded to the FRP core throughout the length of the housing.


CRIMPING
Specialized crimping equipment with microprocessor based control is used to provide uniform and consist product. Crimping is verified through an extensive QA tests.


ROLLER MILL MACHINE
Roller Mill Machine used to soften the silicon Rubber prior moulding it is compression moulding machine.


TESTING FACILITY

HIGH VOLTAGE TEST
Jaipuria Electricals has an excellent testing facility and its high voltage laboratory can perform Power Frequency Voltage flash over / withstand test for both dry and west conditions as per the specifications.

MECHNICAL TEST
To ensure the product durability and mechanical strength, Shree Balaji Packers has a specially designed Universal Testing Machine of 600 kN (60 Ton) capacity with tensile clearance of 1800 mm and computer interface All the insulators can be tested as IEC-61109 and tested for customer’s requirements of mechanical strength.